Service

Bending

Cutting

Forming

Software

Industries

News

Company

Contact

EasyFormer Swaging machines

request now

EasyFormer

Swaging machines

Intelligent swaging machines with new Touch control

The EasyFormer swaging machines “learn” from the operator how to swage and flange parts. In automatic mode the machine clones the taught sequence. The variable speed allows both: sensitive work with complicated parts or fast and productive runs with small series. The controller offers the best clarity and can be operated intuitively.

Machine highlights

Automatic learning of movement sequences
Simple workshop-friendly operation, as no programming is required
Large range of forming wheels for different applications
Large range of stop plates for different applications
Two speed ranges for sensitive and less critical jobs
Upper wheel adjustment in tenths of a millimeter increments
Left-right-runs for non-circulating seams
Accurate positioning for non-circulating seams
Sequences of frequently used components can be stored
Mechanical UnLock safety function opens the wheels instantly

Stepless speed regulation for
sensitive work with complicated
parts or fast and productive runs

Versatile applications of RAS swaging machines

The EasyFormer learns the seaming process after pressing the "Teach" button

Intelligent control

The intelligent RAS EasyFormer-3 swaging machines with AutoTeach Function "learn" from the operator how to swage and flange parts. This leads to repeatable parts of the highest quality.

Operating modes: Teach, Automatic, Manual
Manual: For one-time work
Teach: When running the first part of a production lot
Automatic: When applying the taught sequences for a series of parts

Main menu of the swaging machine RAS EasyFormer with clear display

The program manager shows the used wheels

The program manager shows the used stop plate

Progressive setting of the upper wheel at the RAS EasyFormer swager

Fast speed for thinner materials and experienced operators

Slower speed for thicker and cumbersome parts

Practical functionality

The EasyFormer swaging machines can be operated via a touch panel control. The 2-axes control automatically learns and memorizes the movement sequences from the operator. Saving and loading of standard programs takes on a whole new meaning.

Storage and easy selection of up to 20 programs
Clear program management menu
If intended, the used wheels, the selected stop plate, the stop position and the pipe diameter can be stored
Dimension-related setting of the upper wheel with digital display
Continuous or progressive upper wheel adjustment achieves best forming results for thin and thick materials
Right-left-run
Wheels reach their turning point in forward/reverse operation with high accuracy
Soft speed-up and slow-down at start and at direction change
Two speed ranges for fast or sensitive work
mm/inch selection

The divided stop can be used for almost all wheels

Stop plate for insulating pipes (RAS 12.35-2 only)

Round stop for internal flanges on blanks (RAS 12.35-2 only)

Special stop plate for bevel flanging wheels BD

Suitable stops

The high-strength and extra-large stop plate is designed for the highest demands. In addition, other stop plates are available.

The divided stop can be used for almost all wheels
Stop plate for insulating pipes (RAS 12.35-3 only)
Special stop plate for bevel flanging wheels BD
Round stop for internal flanges on blanks (RAS 12.35-3 only)

Sensitively positioning of the lower to the upper wheel shape

Setting made easy

A convenient hand lever allows positioning of the lower wheel, so that both wheels are precisely positioned over one other. A clamping mechanism assures that the shafts stay in position.

Sensitively lower shaft positioning
Positioning of the lower to the upper wheel shape
Central shaft adjustment with lever and scale

Mechanical shaft unlocking in case of emergency

Unique UnLock safety function

If at risk, simply pull one of the UnLock levers left or right on the machine frame and the wheels open immediately.

Mechanical shaft unlocking in case of emergency
Quick release
Also effective in case of power failure due to overload
UnLock function meets the highest safety standards

With the multi-function foot switch (right), the machine follows the operation preferences of the worker.

Versatile operation

The multi-function foot switch can be configured. Thus, the machine follows the operation preferences of the worker. The foot switch can perform one of the following functions:

Right-left run
Continuous upper wheel adjustment
Progressive upper wheel adjustment
Advantage: The operator can always guide the part with both hands

The wheel container creates a clean working area

Clean and tidied up

The container for the wheels and the allen key for wheel setup can be attached at the rear of the machine and creates a clean working area.

Good accessibility
Close to the working area
Outside the part manipulation area

RAS EasyFormer—Technical data

	RAS 12.35-3	RAS 12.65-3
Center-to-center distance	63 mm	100 mm
Material thickness max	1.75 mm	3.0 mm
Working depth max	255 mm	400 mm
Speed max	28 m/min	20 m/min
7" touch control	incl.	incl.
Learning function	incl.	incl.
Right-left-run	incl.	incl.
UnLock safety function	incl.	incl.
Program management	incl.	inkl.

Flanging wheels BC

Flanging wheels FL

Bevel flanging wheels BD

Champfering wheels BB

Seaming wheels

Double seaming wheels

Bevel double-seaming wheels

Swaging wheels V

Seaming wheels

Square wheels

Crimping wheels

Crimping wheels with offset

Crimping wheels with stop

Set-off wheels

Knee pipe wheels

Screw-in wheels

Wiring wheels ZA

Flanging wheels BC

Bevel flanging wheels BD

Seaming wheels

Double seaming wheels

Bevel double-seaming wheels

Champfering wheels BB

Seaming wheels

Swaging wheels V

Crimping wheels

Square wheels

Knee pipe wheels

Set-off wheels

Wiring wheels ZA

Success stories with the EasyFormer

Tubes for food smoking ovens

When smoking food, the smoke is injected into the smoking chambers via nozzles and extracted afterwards. The RAS Swaging Machine EasyFormer 12.65-3 uses the double seaming wheels to turn up the flanges on the stainless steel tubes to 90 degrees. Two tubes placed on top of each other can thus be easily welded together at the flanges.